Continuing with our examination of longitudinal beams (ji-mune 地棟) in Japanese roof framing (koya-gumi 小屋梁), recall from last week’s post that these beams are called nakabiki-bari (中引梁) when they run above the raised floor zashiki part of the dwelling, and ushi-bari (丑梁) when they run above the earthen-floored doma part of the dwelling. As can be seen in the diagram below, both nakabiki-bari and ushi-bari bear on the large-section daikoku-bashira internal post, at the boundary between zashiki and doma.
At its other end, the ushi-bari may be supported on an large-section ushi-mochi-bashira (丑持 lit. ‘ushi-bearing post’), not shown in the diagram, in the plane of the gable-end external wall. However, because such an oversized post doesn’t ‘fit in’ with the other posts in the gable-end wall, many minka opt for another solution, which is to erect two posts of normal size, with a beam known as a tenbin-bari (天秤梁, lit. ‘balance/scale beam’) between them, and support the ushi-bari on this beam.
In the Minо̄ and Tо̄hoku regions, there is a beam framing method known as torii-gumi (鳥居組, lit. torii framing), in which posts directly below longitudinal beams are omitted, and all longitudinal beams are supported on tenbin-bari. From the Kansai region west, there are many examples of large minka where ushi-bari are not especially large; instead, a number of beams of uniform size are placed at around 1 ken (1.8 metre) centres and supported on a long tenbin-bari.
As the spans get larger, the beam framing becomes progressively more complex; it is the skilful exploitation of bent or arched beams, and the free, improvised, or ‘emergent’ assembly and interlacing of them into strong structural forms, that is so characteristic of minka beam framing.
In the minka of the mountainous areas of Hirano and surrounding districts in the Kantо̄ region, the custom was to use especially bent and twisted beams, perhaps partly because local conditions made it difficult to get hold of large, good quality pine logs, partly out of the carpenters’ desire to show off their skills, and partly as an alternative to, or a kind of, ornamentation: there were many regions where hanging a ceiling was forbidden under sumptuary laws, meaning that the roof structure was unavoidably exposed, so carpenters were no doubt motivated to elevate the beam framing into an aesthetic element by making it as beautiful and interesting as possible.
In the Kantо̄ region, carpenters undertook a preliminary stage known as chi-gumi or ji-kumi (地組, lit. ‘ground framing’), in which the framing was temporarily laid out and assembled on the ground, and the correct heights of roof posts and other members calculated in advance. This was not customary in the Kansai region, however, where carpenters took pride in being able to successfully erect and assemble the beam framing without a ‘dry run’, having first accurately calculated the heights of bent or arched beams using only roku-zumi (陸墨, lit. ‘land ink’, i.e. horizontal reference lines snapped onto the timbers with an inked string).
In sasu-gumi or ‘principal rafter construction’ where there are no posts (tsuka 束) or penetrating ties (nuki 貫), the completion of the beam framing marked the end of the carpenter’s involvement; from there, the villagers, including both experienced roofers (yane-ya 屋根屋) and general hands, would undertake the framing of the principal rafters (sasu 扠首), underpurlins (moya 母屋 or yanaka 屋中) and common rafters (taruki 垂木 or 棰) themselves. This was not complex joinery work but involved mostly rope tying, in which the roofer was more skilled than the carpenter.